Professional Rework & Restack Services
for Stable, Compliant Freight Handling
Lex Logistics provides highly organized Rework & Restack Services designed to support shippers, distributors, retailers, and carriers facing damaged, shifted, or non-compliant freight. Located in New Jersey with direct access to major transport routes, our facility offers a controlled environment where loads can be corrected quickly, safely, and in alignment with delivery requirements.
We help businesses recover from unexpected disruptions, restore shipment integrity, and keep goods moving without costly delays.
Request Rework & Restack Support
Correcting Shifted or Non-Standard Pallet Loads
Freight can shift for a variety of reasons—tight scheduling, imperfect loading conditions, long-distance transit, or abrupt handling at ports. When a pallet arrives unstable or misaligned, it becomes a liability for carriers and receivers. Lex Logistics steps in immediately to stabilize, reorganize, and prepare the load for continued travel.
Safe, Structured Realignment for Unstable Loads
- Breaking down compromised or unstable pallets
- Restacking according to proper height and weight distribution
- Stabilizing freight for the next stage of transport
- Reducing risk of damage, rejections, or claims
- Preparing pallets to meet carrier and receiver requirements
This structured approach minimizes disruptions and ensures freight remains compliant and safe for continued movement.
Repackaging and Product Recovery for Damaged Shipments
Unexpected damage within a shipment doesn’t have to halt the entire supply chain. Lex Logistics provides efficient repacking, sorting, and item-level recovery to salvage usable goods.
Product Salvage & Repacking Support
We replace damaged packaging, consolidate intact items, separate compromised freight, and prepare updated counts for customer reporting.
Services include:
- Sorting and item-level recovery
- Replacing damaged or torn packaging
- Consolidation of usable items
- Detailed reporting and updated inventory counts
This ensures recovered freight meets the quality expectations required for retail, e-commerce, or wholesale delivery.
Stabilizing Freight for Domestic Distribution
We reorganize pallets to meet retailer requirements, weight limits, and loading guidelines for U.S. domestic transit.
Ideal for:
- Retailer compliance
- Domestic trailer optimization
- Imported freight entering U.S. distribution networks
This preparation ensures smooth acceptance at distribution centers and enhances downstream operational flow.
Load Optimization That Improves Time and Cost Efficiency
Beyond simple rework and restacking, our team focuses on optimizing outbound trailer utilization through structured freight preparation.
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1. Pallet Height Adjustments
Maximizing trailer capacity by correcting and standardizing pallet height. -
2. SKU Separation & Organization
Ensuring warehouses receive freight cleanly separated for rapid receiving. -
3. Partial Pallet Consolidation
Combining underloaded pallets for efficiency and stability. -
4. Eliminating Unstable Loads
Removing double-stacked or shifting units to prevent damage during transit. -
5. Stretch Wrap Stabilization
Applying wrap for added support and secure outbound movement.
These enhancements result in fewer trips, safer transport, and faster warehouse receiving on the customer end.
A Reliable Partner for Time-Sensitive Freight Issues
Rework and restack needs often arise unexpectedly and require immediate action. Lex Logistics is structured to respond quickly, supporting last-minute corrections that keep carriers on schedule.
Fast & Responsive Support
- Same-day corrections when capacity allows
- Real-time communication with dispatch teams
- Rapid stabilization for delayed or misloaded freight
- Immediate action to avoid missed delivery appointments
Operational Continuity
- Preserving delivery schedules
- Preventing costly operational interruptions
- Supporting importers, carriers, and distribution centers
- Ensuring freight remains compliant and stable
Whether the shipment is delayed, damaged, or improperly loaded, we help clients regain control with minimal downtime.
Why Choose Lex Logistics for Rework & Restack Services?
Lex Logistics combines experienced labor, organized facility flow, secure infrastructure, and strong communication to deliver dependable rework and restack solutions.
Core Advantages
- Skilled handling of damaged or unstable freight
- Compliance with retailer and warehouse standards
- Fast corrective action for time-sensitive shipments
- Secure, monitored New Jersey facility
- Ideal for port, rail, and OTR operations
Freight Issues We Solve
- Shifted or collapsed pallets
- Damaged packaging or mixed items
- Non-compliant pallet height or weight
- Unstable or unsafe trailer loads
- Last-minute corrective needs
Our New Jersey facility is ideally positioned for rapid load correction and recovery, making us a trusted partner for shippers and carriers navigating urgent freight issues.
Request Rework & Restack Support
Share your load issue, pallet configuration, or shipment details. Our team will respond quickly with corrective options and availability.
Request ServiceFrequently Asked Questions (FAQs)
1. How quickly can you perform rework or restack on an urgent load?
We offer fast response times and prioritize urgent needs, often completing corrections the same day when capacity allows.
2. Can you handle mixed, fragile, or oversized items during restacking?
Yes. Our team is trained to manage diverse freight types with controlled handling and proper stabilization techniques.
3. Do you provide documentation or photos after completing rework?
Absolutely. We can provide photo evidence and updated inventory counts upon request.
4. Can you repalletize freight based on retailer or distribution center requirements?
Yes. We adjust pallets to match height, weight, and configuration standards required by major retailers and warehouses.
5. Do you support load recovery for shipments arriving partially damaged?
Yes. We sort, separate, and repack salvageable goods to help customers recover as much product value as possible.