Reliable Palletization Services
for Secure, Efficient Freight Handling
Lex Logistics provides precise and dependable Palletization Services that support secure transport, faster warehouse processing, and stable load management across domestic and international supply chains. With our New Jersey facility serving as a key operational hub, we help businesses prepare their freight for smooth movement through ports, distribution centers, and retail networks.
Our palletization process is built around accuracy, consistency, and protection, ensuring every load is organized and ready for safe transit.
Request Palletization Services
Consistent Pallet Building for Stable Freight Movement
Proper palletization is essential for maintaining product integrity from origin to final destination. At Lex Logistics, each pallet is assembled with attention to weight distribution, stacking patterns, and stabilization techniques—preventing shifting, damage, and costly transportation delays.
Reliable Pallet Structures for All Freight Types
- Analysis of product dimensions, fragility, and packaging strength
- Secure single-tier, double-stacked, or mixed-carton pallet configurations
- Stability-focused stacking patterns
- Reduced risk of carton crushing and load collapse
- Transit-ready preparation for domestic and international movement
Every pallet is built with the aim of meeting rigorous transport conditions without compromising product quality.
Protection Through Professional Wrapping and Securing
A pallet is only as secure as the stabilization applied to it. Lex Logistics uses high-quality stretch wrap, corner boards, straps, and additional reinforcement to ensure each load remains tight and protected throughout its journey.
Advanced Load Protection Methods
Our reinforcement techniques minimize movement, tipping, or damage during handling, cross-docking, or long-haul distribution.
Protection includes:
- Premium stretch wrapping
- Corner board application
- Strapping and banding
- Pallet stabilizing techniques for multi-touchpoint supply chains
These measures ensure stability through ports, cross-dock facilities, LTL networks, and domestic FTL transit.
Preparing Pallets for Operational Compliance
We prepare outbound pallets that align with carrier, warehouse, and distribution requirements.
Suited for:
- Retail-ready distribution
- LTL and FTL networks
- Port and rail transloading
This ensures smoother receiving, faster unloading, and reduced staging time.
Optimized Pallet Configurations for Warehouse Efficiency
Effective palletization enhances productivity in warehouses and distribution centers by improving handling, scanning, and receiving efficiency.
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1. Faster Loading & Unloading
Pallets are designed for smooth forklift access and quick handling. -
2. Improved Cube Utilization
Trailer and container space is maximized through proper height and arrangement. -
3. Retail-Ready Presentation
Pallets organized for direct-to-shelf or direct-to-DC distribution. -
4. Reduced Staging & Sorting Time
Clean, well-prepared pallets streamline receiving and inventory routing. -
5. Smooth Warehouse Flow
Properly sized and stabilized pallets prevent congestion and improve throughput.
These optimizations reduce rework, prevent delays, and improve performance across warehousing environments.
Support for Mixed SKUs, Small Parcels, and Consolidated Loads
Many shipments arrive in varying shapes, sizes, and packaging quality. Lex Logistics provides flexible palletization solutions for mixed freight profiles.
Flexible Freight Preparation
- Mixed-SKU pallet preparation
- Sorting partial cases and loose items
- Organizing e-commerce inventory
- Custom build instructions based on customer specs
- Retailer compliance for inbound DC requirements
Consolidation Support
- Combining small shipments into stable pallets
- Sorting by SKU, PO, or destination
- Preparing outbound pallets for multi-stop routes
- Reducing downstream handling time
- Improving DC receiving performance
This ensures outbound pallets are organized, stable, and aligned with warehouse expectations.
Value-Added Services That Strengthen Supply Chain Flow
Our palletization services integrate seamlessly with complementary processes to support a more efficient shipping cycle.
Additional Processing Services
These steps help maintain a consistent and predictable freight flow.
- Labeling and re-labeling
- Shrinkwrapping
- Repacking
- SKU-level sorting
- Weight and dimension verification
Load Reconstruction Support
We rebuild compromised loads to ensure safe and efficient outbound transport.
- Load rebuilding
- Restacking unstable pallets
- Stabilizing freight for outbound distribution
- Preparing loads for retail or wholesale receiving
Completing these services on-site minimizes customer facility workload and keeps shipments moving smoothly.
Why Choose Lex Logistics for Palletization Services?
Lex Logistics delivers a detailed, methodical approach to palletization that protects product integrity and enhances logistics performance.
Core Advantages
- Experienced team with strict handling standards
- Methodical pallet building and stabilization
- Compliance with retailer and DC specifications
- Strategic New Jersey location near major transport routes
- Reduced risk of damage and transit delays
Issues We Help Prevent
- Load instability during transit
- Rejections at warehouse receiving
- Poor stacking and weight distribution
- Damaged freight due to weak pallet structures
- Operational delays at downstream facilities
With a strategic position and a highly trained operations team, Lex Logistics ensures every pallet meets quality, stability, and efficiency standards.
Request Palletization Services
Share your freight type, pallet requirements, or distribution needs. Our team will assist with reliable palletization plans tailored to your supply chain.
Request ServiceFrequently Asked Questions (FAQs)
1. Can you palletize mixed items or shipments arriving in loose cartons?
Yes. We regularly handle mixed-SKU and loose freight, organizing and stabilizing each item appropriately.
2. Do you follow retailer-specific pallet standards?
Absolutely. We can prepare pallets according to the height, labeling, and configuration guidelines required by major retailers and distribution centers.
3. Can you repalletize damaged or unstable loads?
Yes. We provide full restack and load correction services to stabilize compromised pallets.
4. How do you ensure pallets remain secure during transport?
We use high-quality stretch wrap, straps, and stabilization materials to keep each pallet tight and protected throughout transit.
5. Do you support palletization as part of container or trailer unloading?
Yes. We frequently palletize freight immediately after container unloading or as part of consolidated outbound shipments.